The shift to sustainable packaging is becoming increasingly important, but many manufacturers face a big hurdle: cost. While customers and governments push for more eco-friendly options, the high costs of new materials and technologies slow down the change. Here’s how manufacturers can overcome those challenges with IIoT (Industrial Internet of Things) technology.
Why Sustainable Packaging is So Expensive
- Material Costs: Sustainable packaging materials like biodegradable plastics and recycled paper are usually more expensive than regular plastic. On average, switching to sustainable materials can increase costs by 30%.
- New Machinery: Manufacturers often need to invest in new machines and technology to handle eco-friendly materials. This means upfront costs.
- Small Businesses Struggle: Smaller manufacturers with limited resources find it difficult to absorb these extra expenses, leading many to stick with cheaper, traditional packaging.
How IIoT Can Help Cut Costs
IIoT is all about using smart technology to make manufacturing more efficient. Here’s how it can reduce costs and make sustainable packaging more affordable:
- Optimizing Production Processes
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- Real-Time Monitoring: IIoT sensors monitor every part of production in real time, spotting inefficiencies right away.
- Cost Savings: According to a PwC report, companies using IIoT can cut their operational costs by 10-12% in just one year.
- Faster Production: With IIoT, manufacturers can improve production speeds and reduce downtime, cutting overall costs.
- Cutting Waste
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- Track Materials: IIoT helps manufacturers track material usage more closely. Sensors can alert operators if too much material is being used.
- Waste Reduction: By reducing waste, manufacturers can save money on materials and make eco-friendly packaging more cost-effective.
- Improving Supply Chain Efficiency
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- Real-Time Data: IIoT gives manufacturers real-time updates on inventory and deliveries.
- Cost Savings: Better supply chain management means manufacturers can reduce stock, lower transportation costs, and avoid overstocking.
- Less Waste: Optimizing inventory leads to less waste and a more efficient process, which reduces costs.
- Saving Energy
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- Energy Monitoring: IIoT systems can track energy consumption in real time and show where energy is being wasted.
- Lower Energy Costs: By identifying inefficiencies and improving energy use, manufacturers can reduce energy bills and make sustainable production more affordable.
Overcoming Challenges: How Rejig Digital Can Help
While IIoT offers great potential, it can still be hard for small manufacturers to get started. The good news is that platforms like Rejig Digital make it easy to adopt IIoT solutions without the huge upfront costs.
How Rejig Digital Helps:
- Affordable IIoT Solutions: Rejig Digital offers cost-effective IIoT tools that help businesses improve efficiency and cut costs.
- Easy Integration: Their platform is designed to be easy to implement, even for small manufacturers.
- Scalable: Rejig Digital’s solutions grow with your business, making it simple to scale up as you expand.
The Future of Sustainable Packaging
The demand for sustainable packaging is only going to grow. As more consumers demand eco-friendly products, and governments continue to push for stricter regulations, manufacturers will have to adapt. IIoT is a key technology that will help companies make the shift without breaking the bank.
With Rejig Digital, manufacturers can take advantage of IIoT technology to:
- Lower production costs
- Reduce waste
- Streamline operations
- Save energy
By using IIoT to improve efficiency, manufacturers can make the transition to sustainable packaging easier and more affordable.
Conclusion: A Greener, More Affordable Future
Switching to sustainable packaging doesn’t have to be expensive. With the right tools, like IIoT, manufacturers can reduce costs, improve efficiency, and still meet sustainability goals. As technology continues to improve and become more affordable, the shift to greener packaging will be more accessible for all businesses—large and small.
With platforms like Rejig Digital’s Arete, manufacturers can overcome the challenges of high costs and make the change to sustainable packaging without the financial strain. The future of packaging is green, and IIoT will help get us there.
